For Coffee

Custom Printed Block Bottom Coffee Pouch

Our Custom Block Bottom Coffee Pouch with optional one-way degassing valve and pocket zipper offers a premium solution that combines style, structure, and functionality. Designed to keep your beans fresh while standing tall on shelves, this pouch is a favorite among specialty roasters who value both form and function.


Pricing Calculator
Size
Material
Quantity

$1.65
Each Price Match Guarantee
$1,650 Total

Specifications

Size

12oz
12oz

5" W x 7.9" H x 3.1" G
127 W x 200 H x 80 G mm

16oz
16oz

5" W x 9.9" H x 3.5" G
127 W x 250 H x 90 G mm

Material

Traditional
Traditional

Structure: Plastic Aluminum Laminate

Best For: Maximum shelf life & premium product preservation

Barrier Strength: ★★★★★ Excellent

Feel: Rigid, high-strength construction

Sustainability: Standard

Why Choose It:
Ideal when uncompromising freshness and long-term protection are top priorities for premium products.

Recyclable
Recyclable

Structure: PE Duplex High-Barrier Laminate

Best For: Reliable protection with a clear recycling pathway.

Barrier: ★★★★☆ Very Good

Feel: Modern, soft, and flexible touch

Sustainability: Fully recyclable (Stream #4 / soft plastics)

Why Choose It: A strong choice for brands seeking proven performance with a reduced environmental footprint.

Compostable
Compostable

Structure: Kraft / Metallic Cellulose High-Barrier Laminate

Best For: A plastic-free, circular packaging solution.

Barrier: ★★★☆☆ Good

Feel: Firm with a natural paper texture

Sustainability: Commercially compostable

Why Choose It: Best suited for brands where biodegradability and sustainability storytelling are central to the product offering.

Barrier Film

Traditional
Aluminum Foil Laminate

Recyclable
PE Duplex High Barrier Laminate

Compostable
Kraft Metallic Cellulose High Barrier Laminate

Average thickness

5.4 mil ±5% 
Slightly thicker than the industry standard for enhanced durability (Customizable)

4.8 mil ±5% 
Optimized thickness for flexibility and sustainability (Customizable)

5.4 mil ±5% 
Firm, sturdy structure matches traditional thickness (Customizable)

OTR (Oxygen Transmission Rate) 

Ultra-Low OTR ≤ 0.5
Virtually eliminates oxygen ingress for maximum product freshness and shelf life

Low OTR ≤ 2
Provides strong oxygen barrier for reliable protection of roasted coffee

Moderate OTR ≤ 5
Sufficient barrier for products with shorter shelf life or compost-first packaging goals

Moisture Vapor Transmission Rate

Superior Moisture Barrier ≤ 0.5
Near-total moisture lockout, ideal for humid environments or long-term storage

Excellent Moisture Barrier ≤ 2
High protection against humidity, safeguarding aroma and flavor integrity

Excellent Moisture Barrier ≤ 2
Effective moisture barrier for typical roasting and consumption cycles

Tensile Strength

High Stability ≥ 20 N
Ensures structural integrity during high-speed filling and transit

High Elasticity ≥ 40 N
Highest elasticity and resistance to tearing or impact

High Robustness ≥ 30 N
High strength. Combines the robustness of paper with film-like durability.

Heat Sealing Strength

≥ 13 N
Consistently strong seals for secure, leak-proof packaging

≥ 13 N
Consistently strong seals for secure, leak-proof packaging

≥ 13 N
Consistently strong seals for secure, leak-proof packaging

Average thickness

5.4 mil ±5% 
Slightly thicker than the industry standard for enhanced durability (Customizable)

OTR (Oxygen Transmission Rate) 

Ultra-Low OTR ≤ 0.5
Virtually eliminates oxygen ingress for maximum product freshness and shelf life

Moisture Vapor Transmission Rate

Superior Moisture Barrier ≤ 0.5
Near-total moisture lockout, ideal for humid environments or long-term storage

Tensile Strength

High Stability ≥ 20 N
Ensures structural integrity during high-speed filling and transit

Heat Sealing Strength

≥ 13 N
Consistently strong seals for secure, leak-proof packaging

Average thickness

4.8 mil ±5% 
Optimized thickness for flexibility and sustainability (Customizable)

OTR (Oxygen Transmission Rate) 

Low OTR ≤ 2
Provides strong oxygen barrier for reliable protection of roasted coffee

Moisture Vapor Transmission Rate

Excellent Moisture Barrier ≤ 2
High protection against humidity, safeguarding aroma and flavor integrity

Tensile Strength

High Elasticity ≥ 40 N
Highest elasticity and resistance to tearing or impact

Heat Sealing Strength

≥ 13 N
Consistently strong seals for secure, leak-proof packaging

Average thickness

5.4 mil ±5% 
Firm, sturdy structure matches traditional thickness (Customizable)

OTR (Oxygen Transmission Rate) 

Moderate OTR ≤ 5
Sufficient barrier for products with shorter shelf life or compost-first packaging goals

Moisture Vapor Transmission Rate

Excellent Moisture Barrier ≤ 2
Effective moisture barrier for typical roasting and consumption cycles

Tensile Strength

High Robustness ≥ 30 N
High strength. Combines the robustness of paper with film-like durability.

Heat Sealing Strength

≥ 13 N
Consistently strong seals for secure, leak-proof packaging

FAQs

We offer all-inclusive quotes that cover every aspect of your custom packaging order—consultation, production, shipping, duties, and tariffs. Once we know what you are ordering and where it is going, we will bundle it all into one clear, all-in quote.

Start by filling out the form with your preferred pouch size, material, and quantity. We'll send you a custom quote, and once it's approved, you'll receive a die line layout to add your artwork (PDF or AI format with fonts outlined).

While we don’t offer in-house design services, we’ll provide digital proofs for approval before production. After a 50% deposit is made, we’ll begin production and share samples for final approval. Once approved, the remaining balance is collected and your order is shipped.

Pricing depends on several key factors, including pouch size, material type, and order quantity. Design complexity, number of colors, and any special finishes or features can also influence the cost. Share your project details with us, and we’ll help you find the best custom packaging solution to fit your budget.

Why Upgrade to Custom Printed Block Bottom Pouches?

From Manual Labeling to Retail-Ready Excellence 

Custom printed block bottom pouches do more than package your coffee—they are your silent ambassador on the shelf. 

Upgrading to custom printed packaging is one of the fastest ways to elevate your coffee brand and stand out on crowded shelves. Instead of spending time and labor applying labels, custom-printed pouches give you a polished, retail-ready look straight out of the box. With full-color printing, you can showcase your brand story, tasting notes, roast profile, and certifications — all while reinforcing the premium quality of your product.

Three Ways Custom Packaging Elevates Your Business:

Stronger Brand, Instantly
Stand out in a crowded market with vibrant, high-fidelity printing that turns every bag into a billboard for your brand.

Streamlined Operations
Eliminate the cost and labor of secondary labeling. Your product arrives shelf-ready, reducing handling and simplifying your supply chain.

Perceived Value = Actual Value
Packaging that looks and feels premium justifies a premium price, ensuring customers recognize the true quality of your roast.

Premium Materials to Match Your Brand

The right material does more than protect — it aligns with your brand's values and your coffee's specific needs. Enviro Flex Pack offers a wide selection of high-barrier material structures designed to keep your roast at its peak flavor for longer. 

Select the foundation that best matches your priority:

Plastic Aluminum Foil Laminate
The ultimate barrier. Unmatched, long-term protection against oxygen, moisture, and light. Sophisticated matte or gloss finish.

Kraft Aluminum Foil Laminate
Natural premium feel. Features a surface layer of authentic kraft paper for a rustic, artisanal look, backed by full foil barrier performance.

Plastic Metalized Laminate
High-performance, cost-effective. Offers excellent barrier properties at a lower cost than foil, ideal for strong protection without the premium price point.

Kraft Metalized Laminate
Eco-conscious aesthetic. Combines the natural kraft paper look with a robust metalized barrier for a sustainable visual and reliable protection.

Recyclable Mono-PE Laminate
Sustainable & functional. A high-barrier, fully recyclable (Stream #4) film that delivers performance while supporting end-of-life recycling goals.

Compostable High-Barrier Laminate
Plastic-free circular solution. Plant-based, certified compostable structures designed to return to nature, aligning with complete eco-initiatives.

Fully Customizable to Your Vision

Beyond our standard materials, every detail of your block bottom pouch can be tailored to your precise requirements:

Functional Add-ons
Choose from one-way degassing valves, tear notches, and premium pocket zipper or top zipper closures.

Size & Shape
Available in standard retail sizes from 8 oz to 5 lb, or fully customized to your specific dimensions.

Bespoke Construction
Need a different bag style or a unique material thickness? We provide fully custom-tailored solutions for any packaging challenge.

ready to get started?

Let’s Build Your Perfect Coffee Bag